Case 1920 ยท Public preview

Ripple Current and Ambient Heat Can Accelerate Electrolytic-Capacitor Wear-Out

A large aluminum electrolytic capacitor bulged, vented electrolyte, and retained only a small fraction of its nominal capacitance.

External examinationLCR testingDissectionOptical microscopySEMEDSFTIR
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What the evidence preview establishes

The capacitor reached end of life after excessive internal heating and electrolyte loss. The evidence was consistent with excessive ripple current, excessive ambient temperature, or both accelerating ESR growth, core temperature, venting, and final capacitance loss.

Why this case matters

Evaluate electrolytic-capacitor life using aged ESR and core temperature, not only initial ratings. Bulging, venting, electrolyte loss, central winding charring, low capacitance, and high dissipation factor form a coherent wear-out sequence.

Full evidence reserved for MEMBER and STOREThe complete case includes the evidence sequence, four interpreted figures, alternative explanations, limitations, and practical application guidance.