Case 2301 ยท Public preview

Cadmium-Rich Reaction Products Can Interrupt Low-Level Relay Contacts

Relay contacts remained open or developed unacceptable contact resistance.

Electrical testingOptical microscopySEMEDSFTIRMicrosectioning
Preview image for Case 2301

What the evidence preview establishes

Failed contacts contained a carbon-, oxygen-, and cadmium-rich surface product. The combined electrical, imaging, and chemical evidence supported accumulation of a nonconductive reaction product on Ag-CdO contacts rather than mechanical binding.

Why this case matters

Contact chemistry, housing outgassing, contact material, and switching current must be evaluated together. Detecting contamination is only the beginning; the useful question is whether its composition, location, and electrical behavior form a consistent failure mechanism.

Full evidence reserved for MEMBER and STOREThe complete case includes the evidence sequence, four interpreted figures, alternative explanations, limitations, and practical application guidance.