Case 2181 ยท Public preview

Chloride Contamination Can Drive Bulging and End-of-Life Electrolytic Behavior

Aluminum electrolytic capacitors bulged and exhibited end-of-life capacitance, dissipation-factor, and leakage behavior.

Electrical testingDissectionSEMEDSMicrosectioningFTIR
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What the evidence preview establishes

Chloride in the electrolyte and corrosion product supported a cyclic aluminum-dissolution mechanism that generated hydrogen, increased leakage, and promoted bulging. Depolarizer depletion or low concentration may have aggravated the condition.

Why this case matters

Electrolytic-capacitor bulging is a chemical and system-level symptom, not merely a visual defect. Contaminant chemistry, electrolyte condition, electrical performance, cleaning exposure, and operating stress should be evaluated together.

Full evidence reserved for MEMBER and STOREThe complete case includes the evidence sequence, four interpreted figures, alternative explanations, limitations, and practical application guidance.