Case 2031 ยท Public preview

Flux and Detergent Residues Beneath Connectors Can Defeat Electrical Isolation

PCBAs exhibited humidity-sensitive electrical-isolation failures and darkened connector regions.

Optical microscopySEMEDSMicrosectioningFTIRControl comparison
Preview image for Case 2031

What the evidence preview establishes

Residual activated flux and incompletely rinsed detergent left chloride and surfactant material beneath connector bodies. Moisture converted these residues into conductive leakage paths and promoted corrosion of copper, solder, and connector metals.

Why this case matters

A cleaning process can mobilize flux yet still leave detergent and activator residue in low-clearance geometry. Controls should be examined for latent process evidence, not assumed clean merely because they have not failed.

Full evidence reserved for MEMBER and STOREThe complete case includes the evidence sequence, four interpreted figures, alternative explanations, limitations, and practical application guidance.