
Case 2074 ยท Public preview
Electrolyte Chemistry Can Thin an Aluminum-Capacitor Dielectric During Aging
Power supplies started slowly while associated capacitors exhibited high dissipation factor, leakage, and abnormal capacitance behavior.
Electrical testingDissectionSEMEDSMicrosectioningFTIRpH screening

What the evidence preview establishes
Increasing capacitance, elevated dissipation factor and leakage, aluminum in the electrolyte, acidic conditions, and insufficient phosphate supported dissolution and thinning of the aluminum-oxide dielectric. Rated-voltage conditioning partially restored electrical behavior by reforming dielectric.
Why this case matters
Rising capacitance in an aging electrolytic capacitor can indicate dielectric loss rather than improved performance. Capacitance, dissipation factor, leakage, electrolyte chemistry, and conditioning response should be interpreted together.
Full evidence reserved for MEMBER and STOREThe complete case includes the evidence sequence, four interpreted figures, alternative explanations, limitations, and practical application guidance.