Case 99 ยท Public preview

A Small Stress-Corrosion Crack Can Precede a Ductile Final Break

Several hardened stainless-steel components developed partial or complete fractures after service exposure.

SEM fractographyEDSMetallographic cross-sectionsOptical metallographyMicrohardness
Preview image for Case 99

What the evidence preview establishes

Intergranular stress-corrosion cracks initiated at outside edges, grew slowly through a limited portion of the section, and were followed by rapid ductile fracture of the remaining ligament. Ionic surface deposits and possible galvanic interaction were credible corrosion contributors.

Why this case matters

Separate crack initiation and final overload mechanisms. Map intergranular origins and branching, analyze deposits, section beyond the primary fracture, and confirm that apparently brittle service failure was not followed by a ductile final overload.

Full evidence reserved for MEMBER and STOREThe complete case includes the evidence sequence, four interpreted figures, alternative explanations, limitations, and practical application guidance.