
Case 1755 ยท Public preview
Excess Operating Temperature Can Accelerate Electrolyte Loss and Capacitor Wear-Out
Three capacitors had bulged cans, roughly half of nominal capacitance, and dissipation factors about seven times the specified maximum.
Electrical testingOptical microscopyDissectionSEMEDSComponent comparison

What the evidence preview establishes
The capacitors experienced premature wear-out consistent with excessive operating temperature. Complete electrolyte dry-out reduced capacitance, raised dissipation and ESR, and generated enough internal gas pressure to bulge the cans.
Why this case matters
Capacitor life depends on the local thermal environment, not merely the component's temperature rating. Measure temperature in the installed configuration and correlate capacitance, dissipation, ESR, pressure deformation, and electrolyte condition before assigning a lot defect.
Full evidence reserved for MEMBER and STOREThe complete case includes the evidence sequence, four interpreted figures, alternative explanations, limitations, and practical application guidance.